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Mid volume PCB assembly has been one of the core capabilities of Sierra Assembly, since 1982. We are equipped to handle mid volume PCB assemblies that cover orders up to 6000 units.
At Sierra Assembly, we provide expert mid volume PCB assembly solutions designed for businesses in the United States that require precision, efficiency, and reliability. Our experienced team handles orders ranging from hundreds to several thousand units, ensuring every board meets strict quality standards.
Our mid volume PCB assembly services combine fast turnaround times with cost-effective production, making us a trusted partner for U.S. companies in medical, automotive, defense, and electronics industries. As a leading mid volume PCB manufacturer, Sierra Assembly delivers turnkey solutions that simplify your production process while maintaining flexibility and performance.
What is Mid Volume PCB Assembly and Why It’s Important
Mid volume PCB assembly refers to the production of printed circuit boards in moderate quantities typically 500 to 6,000 units per order. This range bridges the gap between low-volume prototypes and high-volume manufacturing.
Why Businesses Choose Mid Volume PCB Assembly
By leveraging our mid volume PCB assembly services, Sierra Assembly ensures your project is delivered on time, meets your specifications, and remains cost-efficient.
Sierra Assembly excels at mid volume PCB assembly, providing the perfect balance between affordability, flexibility, and high-quality output.
| Feature | Low Volume | Mid Volume | High Volume |
| Quantity | 1–500 units | 500–6,000 units | 6,000+ units |
| Cost | Optimized for prototypes | Balanced cost & quality | Higher setup, lower per-unit |
| Turnaround | Very fast | Fast and flexible | Longer setup |
| Customization | High | Moderate to high | Limited |
| Risk | Low | Moderate | High at scale |
| Material | Description | Typical Application |
| FR-4 | Standard epoxy fiberglass |
Consumer electronics, general applications |
| High-TG Laminates | High-temperature resistant | Automotive, medical, industrial |
| Specialty Substrates |
Flexible, rigid-flex, or high- frequency |
Aerospace, defense |
| Lead-free Solder | RoHS-compliant | Environmentally safe assembly |
|
Standard & Heavy Copper |
Supports high current and complex circuits |
Power electronics, industrial equipment |
| Advantage | Benefit |
| Quantity Flexibility | Supports 500–6,000 units per order |
| Turnkey Services | Complete solution from fabrication to delivery |
| Quality Assurance | AOI, X-ray, ICT, and functional testing |
| RoHS Compliance | Lead-free and environmentally responsible assembly |
| Challenge | Impact / Risk | Sierra Assembly Solution |
| Component Shortages | Delays production and may require substitute parts | Procurement team sources components from multiple trusted suppliers to ensure timely assembly |
| Maintaining Consistent Quality | Defective boards can affect performance and reliability | Advanced inspection technologies including AOI, X-ray, and functional testing prevent defects |
| Design Adjustments Mid-Production | Mid-production changes can cause delays or errors | Flexible processes and DFM (Design for Manufacturability) reviews allow modifications without impacting schedules |
| Cost Management | Unexpected costs may arise due to materials or complexity | Optimizing board layout, layer count, and material selection keeps costs predictable while maintaining quality |
Sierra Assembly serves a wide range of industries with our mid volume PCB assembly services, delivering reliability and precision in every project:
As a trusted mid-volume PCB manufacturer, Sierra Assembly provides comprehensive turnkey PCB assembly services, managing the entire production process from start to finish. Our services include component sourcing and procurement, PCB fabrication and assembly, rigorous testing and functional verification, and on-time delivery. By handling every stage of production, we reduce risk, simplify logistics, and allow clients to focus on product development and innovation rather than the complexities of supply chain management. This turnkey approach ensures high-quality, reliable PCB assemblies delivered efficiently and on schedule.
When it comes to mid-volume PCB assembly, Sierra Assembly is the partner you can rely on. As a leading mid-volume PCB assembly company, we combine precision, reliability, and efficiency in every board. Our services are supported by ISO 9001:2015 and AS9100D certifications, reflecting our commitment to the highest industry standards. We offer fast turnaround times with scalable production, flexibility for design updates and customization, and complete turnkey mid-volume PCB assembly solutions. Whether you are launching a pilot program, scaling a product, or testing market demand, Sierra Assembly delivers consistent quality, reliability, and peace of mind for every project.
Ready to simplify your mid-volume PCB assembly? Contact Sierra Assembly today to discuss your project, request a quote, and let our experts manage the entire process from design and sourcing to assembly and on-time delivery.
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